Hollow pins achieve lightweighting, functional integration, and cost optimization through structural innovation. They offer irreplaceable advantages in applications requiring weight reduction, multi-operating-condition adaptation, or fluid transmission, making them a preferred solution for modern precision machinery design. They are widely used in electric vehicles, construction machinery, and household appliances.
Hollow pins Key Advantages
1. Lightweight Design & Material Excellence
- 30–50% Lighter than solid pins — perfect for weight-sensitive applications in aerospace and automotive industries.
- Superior Strength-to-Weight Ratio: Optimized wall thickness (0.5–3mm) ensures ≤15% shear strength loss compared to solid pins.
- Broad Material Selection: From high-strength alloy steel (30CrMnTi), corrosion-resistant stainless steel (304/316), to high-performance titanium alloy (TC4).
2. Enhanced Mechanical Properties
- 20–40% Higher Bending Resistance due to increased sectional inertia — perfect for high-stress applications.
- Controlled Energy Absorption: Designed to deform predictably under impact, enhancing safety in structural and crash-loaded systems.
- Reduced Thermal Distortion: Ideal for high-temperature environments like braking systems and turbine machinery.
3.Multifunctional & Application-Adaptive
Integrated Fluid/Cable Passages:
- Function as hydraulic channels (handling up to 50 MPa) or protective conduits for wiring in robotics and machinery.
- Simplify design and reduce part count in complex systems.
Vibration Damping:
- Optional internal damping materials (rubber/polyurethane) reduce vibration transmission by 15–30%.
4. Manufacturing & Assembly Advantages
Cost-Efficient Production:
- Cold heading/forging processes reduce costs by 5–10% versus solid pins.
Easy Installation:
- Internal bore allows for precision alignment during press-fitting (coaxiality ≤0.02mm).
- Available with internal threads (M3–M12) for tool-free installation and maintenance.
5. Lifecycle Value & Sustainability
- Material Savings: Use 30–60% less raw material — significantly reducing cost for expensive alloys.
- Reusability & Repair: Worn pins can be refurbished via sleeving or bore expansion, slashing maintenance costs by 40%.
Hollow Pins Technical Specifications